• Ships from Chesterland, Ohio
  • 48-Hour Delivery
  • Free Shipping
  • Net-30 Terms Available
  • 645-333-4455
Custom manufacturing

Custom Assembly

Bespoke lengths, connector combinations, and labeling — built on our floor, 100% tested, and packed the way your install crew wants them.

What we can customize

You send the spec — we build it, test it, and label it your way.

Custom lengths

We build any length in the range — no rounding up to the next standard SKU.

  • 0.5 m up to 1000 m single-jacket runs
  • Tolerances within 25 mm on short assemblies
  • Length increments of your choice — no fixed ladder

Any connector combination

Any modern connector on either end — including hybrid cables that bridge two connector types.

  • LC, SC, ST, FC, MPO-8/12/24 in UPC or APC polish
  • Simplex, duplex, uniboot, and low-loss variants
  • Cross-connect and hybrid patch options

Custom labeling

Labels applied to your naming convention — including project codes and QR/barcode symbologies.

  • Printed part number, run ID, or your project SKU
  • Machine-readable labels (barcode / QR)
  • Both-end labeling for A/B channel identification

Custom packaging & kitting

Custom kitting for field crews — every bag lands where it needs to land.

  • Individual bags with part number and QC data
  • Grouped and boxed by rack, run, or delivery date
  • Kitting with fasteners, cassettes, or accessories

The build process

Six steps, documented and repeatable. Same process for a single jumper as for a 1,000-unit run.

  1. 01

    Spec review & build sheet

    You send the spec — length, connectors, polarity, jacket, labeling. We turn it into a build sheet, confirm details, and lock the price.

  2. 02

    Cut & stage

    Bulk cable is pulled from inventory and cut to length. Connector kits and inserts are staged next to the operator's bench.

  3. 03

    Terminate & polish

    Termination performed on calibrated tooling by trained technicians. Every ferrule is polished to spec — UPC or APC — with in-line polish monitoring.

  4. 04

    Endface inspection

    Every connector endface is inspected under a microscope against IEC 61300-3-35 pass/fail criteria. Fails are re-worked before they leave the bench.

  5. 05

    Optical test

    100% insertion loss and return loss testing per fiber. Values are recorded per serialized assembly — you receive the data on request.

  6. 06

    Label & pack

    Custom labels applied (part number, run ID, project code, or your SKU). Assemblies coiled, protected, and packed for shipment.

Frequently asked

How long does a custom build take?
Standard custom assemblies (any length, any connector, in-stock cable and connectors) ship in 2–5 business days. Rush turnarounds are available — contact sales with your target date and we'll confirm.
What is the minimum quantity for a custom order?
One. There is no minimum order quantity for custom builds. That said, most customers who need one are already ordering hundreds — we're set up to handle both ends of the spectrum without any pricing games.
Do I get test data with every assembly?
Yes. Every assembly is 100% tested for insertion loss (IL) and return loss (RL) per fiber. On request, we deliver a signed test report tied to the serial number on the label.
Can I supply my own labeling format?
Yes. Send us your naming convention or drop a sample label image and we'll match font, format, and placement. Both-end labeling is standard.